Connectivity Consulting: Small steps with a big impact in cabinet building

 With the support of our Connectivity Consulting , S&A Schaltanlagenbau GmbH was able to increase its efficiency by 40%.

Connectivity Consulting: Small steps with a big impact in cabinet building

Efficiency through planning – new approaches in cabinet building

Connectivity Consulting – analyse processes and identify potential for improvement with expert know-how. In recent years, the demands placed on control cabinets and machine construction have steadily increased. The ability to continuously adapt to new challenges is becoming increasingly important. Sustainable solutions that enable a lean and efficient manufacturing process are the fundamental element. Cost reduction, minimisation of waste and improvement of quality are crucial factors in remaining competitive.

Partner in focus: S&A Schaltanlagenbau GmbH

S&A Schaltanlagenbau GmbH was founded in 1992 through the acquisition of a department of Klöckner Wärmetechnik GmbH and quickly developed into a specialist in combustion system technology. Today, S&A employs round 50 people at its Garbsen site and offers customised complete solutions for building and industrial automation – from individual control cabinets to large-scale industrial systems. As a full-service provider, S&A covers all project phases from planning and implementation to commissioning and maintenance.

Optimisation of processes at S&A Schaltanlagenbau GmbH

With Weidmüller's help, S&A Schaltanlagenbau GmbH was able to initiate the first optimisation steps, which are now being further developed independently by the teams.

S&A Schaltanlagenbau GmbH, based in Garbsen, is a full-service provider that accepts all project phases from planning to maintenance. However, with a growing order volume, increasing project complexity and an industry-wide shortage of skilled workers, the companny reached its capacity limits. Weidmüller's Connectivity Consulting experts conducted a detailed evaluation of existing engineering and production processes, particularly in the areas of cabinet planning, parts list creation and production preparation, and identified potential areas for optimisation. Practical recommendations enabled processes to be standardised and time resources to be used more efficiently.

The structured approach and close cooperation with Connectivity Consultants enabled S&A to streamline internal processes in a sustainable manner while gaining valuable pulses for strategic development. The result: increased efficiency along the entire value chain and a company that is well positioned for the future.

The basic idea for change had been there for some time due to the challenges we faced, so we began our search and came across Weidmüller. In the past, some employees wondered: Why change something that has worked for decades? But through the new ideas from Weidmüller, they have now realised how much potential lies in change. Today we are more efficient, more modern, and stronger than ever before.”

Ingo Ahrbecker, Managing Director, S&A Schaltanlagenbau GmbH

S&A focuses on partnership-based consulting with an eye to the future

Together with Connectivity Consultants, S&A analysed its workflows and prioritised measures to increase efficiency.
For example, mechanical preparation was separated spatially to reduce internal walking distances and create a cleaner, quieter production environment.

  • Up to 40% increase in throughput efficiency
    By restructuring its workflows, S&A was able to significantly reduce throughput times in production. In particular, the spatial isolation of the mechanical preparation reduced waiting time and disruptions in the overall process. This led to significantly higher productivity.
  • More ergonomic, quieter, and cleaner workspaces
    Creating a seperated, well-organised workspace for mechanical preparation not only reduced noise and improved cleanliness but also enhanced overall working conditions. This has a positive effect on employees and health and strengthens long-term commitment to the company. This has a positive effect on employee motivation and health and promotes long-term loyalty to the company.

  • Partial automation with Wire Processing Centre (WPC)
    The introduction of the WPC enables partially automated cable processing, reducing manual errors and ensuring consistent quality. At the same time, the workload on employees can be reduced and capacity freed up for more complex tasks.
  • Optimised tool management (5S)
    The Implementation of a structured tool chest ensures order and clarity at the workplace, minimising search times and significantly improving the quality of work.

Together for increased efficiency

With Weidmüller you can rely on a partner who is at home in the industrial environment.

Contact us – our Connectivity Consulting team will support you with expertise and practical pulses to make your processes more efficient, future-proof, and successful.

Book your personal consultation appointment now:

The perfect complementation